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Our newest coating! A durable, inert, corrosion resistant coating that is harder than steel and highly resistant to acid and base attack. Ideal for valves and components that require a tough scratch resistant coating. Dursan is a hydrophobic surface that strongly repels water.
The ultimate in inert coating technology. Eliminate surface interaction in process, analytical, oil and gas sampling. Allow for fast accurate sampling the first time, every time. Improves test efficiency while reducing overall sampling/analytical cost.
A corrosion resistant coating that increases the lifetime of system components. Improve the corrosion performance of stainless steel, eliminate the use of costly high performance alloys while reducing component corrosion.
A non-stick coating designed to reduce the onset of carbon coking and fouling on stainless steel. Extend maintenance cycles in refining and petrochemical operations, improve engine and fuel delivery performance by reducing carbon build-up on fuel injectors and combustion surfaces.
A low outgassing, rapid pump down, high purity coating designed to improve ultra high vacuum system performance. Reduce vacuum pump-down cycle time, improve product yield by eliminating surface impurities.

Coatings for Sample Lines and Tanks (Continued...)

Discussion

The variety of materials available to solve system compatibility can be found in Table I. Some are specific to pH range tolerances, some coatings provide higher thermal stability and some are chemically tailored to provide specific solutions for critical streams.

Table I: COMMERICAL COATINGS AND COMPOSITIONS

PTFE or PFA 100% polytetrafluoroethylene or perfluoroalkoxy acetyl
a-Si Amorphous Silicon
a-Si-R; R tailored for surface compatibility Custom modified amorphous Silicon
Coating Composition

In choosing a substrate enhancing coating, selection of material properties is important. Applications with a great deal of vibration result in poor performance for PTFE coatings, applications with high pH however, are best suited for PTFE. Temperature of process is important. In applications with a variety of physical challenges, coating selection is often determined from the most significant failure mode. Temperature is often a key driver in coating choice. Table II lists some important physical characteristics of coatings.

Table II: Properties of COATINGS

Property a-Si a-Si-R PTFE/PFA
Maximum Temperature 1000ºC 450ºC 260ºC
Minimum Temperature -196ºC -196ºC -240ºC
Low pH limit 0 0 0
High pH limit 7 7 14
Thickness 2um 2um 25um
Adhesion Very good Very Good Poor
Diffusivity None None Some

The final selection criterion in choosing flow-path coatings is the chemical compatibility of the coatings. Table III is a selection chart demonstrating many of the current sampling challenges facing process analyzer designers. In many of these applications, low-level detection and quick response to changes is required. Proper selection of coating will insure that systems perform accurately.

Table III: compatibility of coatings

Application a-Si a-Si-R PTFE/PFA
Flare gas sampling (Rule 1118)   X X
LPG   X X
High pressure Natural Gas sampling   X  
Chloride containing X   X
Nitric Acid containing X   X
Stack Gas monitoring X X  
Nitric and Sulfur oxide testing X   X
Sulfurs in Gasoline & Diesel streams X X X
Mercury from coal fired power plants   X  
Automotive   X  
Exhaust      
Moisture   X X

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