How Dursan Bio-Inert Coating Enhances HPLC Applications

October 14 2022 Chemical Inertness

Get Information About the Benefits of Dursan Coated Analytical Flow Paths

Dursan® is a functionalized silica-like coating (a-SiOX:CYHZ) that creates a barrier between your sample and the surface of your equipment. As the price of PEEK increases, we wanted to introduce you to a different, less costly solution to your inertness needs in the HPLC domain. 

 

HPLC column 5

 

An inert flow path is necessary in modern HPLC analysis in order to manage the complex and reactive samples commonly used in today’s fast-paced analytical world. Current LC systems feature an array of materials including costly alloys and polymers like PEEK to achieve inertness, but these materials come with their own set of limitations. Dursan is a coating for stainless steel that provides equal or better inertness than PEEK along with the robustness of stainless steel. Dursan is a simple and cost-effective solution for parts requiring inert properties throughout the lab.

 

Dursan resists corrosive attacks and damage to stainless steel flow paths. The inert surface creates a thin but robust barrier, preventing interaction of corrosives with the underlying surface. Dursan also prevents sample contamination caused by the leaching of metal ions from stainless steel, titanium, and exotic alloy materials of construction in liquid chromatography instrumentation flow paths. This leaching effect occurs due to micro-corrosive effects of certain sample media and even common HPLC solvents like THF, acetone, and more. Despite Dursan’s excellent barrier properties, the coating is no thicker than 1 micron, so you don’t have to worry about the dimensions of your equipment changing or interfering with your analysis. The gas-phase nature of the chemical vapor deposition (CVD) process used to apply Dursan ensures that pores of frits are sufficiently coated but not clogged. Dursan has a naturally thinner profile in frit pores and other high aspect ratio regions.

 

The benefits of an inert flow path in HPLC include:  

  • Coat columns and frits for an inert surface like PEEK, but as robust as stainless steel.
  • All the inertness and performance of PEEK without swelling, assuring consistent column performance.
  • Enhance peak shape, prevent lost peaks, and strengthen test consistency.  
  • Improved performance with compounds like chelating agents, proteins, and biologics.
  • Saving time and money getting the right results the first time, every time.


    Read The Complete Dursan vs. PEEK Analysis 

     

 

Material Temperature Stability Solvent Performance Corrosion Resistance Delamination Issues Mechanical Strength Work-ability
Dursan-coated Stainless Steel 450°C No swelling Resistant to most known HPLC solvents Molecularly bound and will not flake off Limited only by the base material Precision coating does not significantly alter dimensions
PEEK 148°C Swells with THF, Acetone & more Incompatible with some acids, halides, chlorides and buffers Lined tubing can experience delamination issues Begins to flex at 3000 to 5000 PSI Inconsistent machining can disrupt flow and shift retention times

 

Because Dursan is inert, the coating won't negatively impact the performance of test molecules and will improve the performance of compounds like:

Dursan used for organic molecule separation

  • Chelating agents  
  • Proteins
  • Organic molecules

 

Let's discuss comparative test results and learn more about the performance of CVD coated flow paths in HPLC applications. For more information about our metal free performance coating technology get our presentation or watch our webinar.

 

Chelating agents like tetracycline

  • Tetracycline is an antibiotic, commonly used for acne and skin infections
  • The molecule has numerous chelating groups that bind readily to metal sites
  • Dursan can make the steel column more inert toward metal loving molecules like tetracycline

The comparative chromatograph below tells the story. The resolution quality of tetracycline on a stainless steel column showed poor peak shape and response. The Dursan coated column significantly improved the peak shape and significantly improved response.

 

Tetracycline HPLC peak shape comparison.jpg

 

Dursan prevents chelating groups from binding to metal sites. This can be a significant issue for high surface area components like sintered metal frits. Let's compare the peak shape performance of coated and uncoated frits and columns for chelating applications.  

Parameters for the test were:

  • Mobile Phase A: Water
  • Mobile Phase B: Methanol
  • 40% B
  • Flow: 0.3mL/min
  • Detection: 265nm

We injected the solution onto several coated and uncoated columns to compare peaks and overall performance. Materials were grouped into 4 tests, A, B, C, and D outlined below.

 

Chelating agent comparison

 

The Dursan coated surfaces improved peak resolution and peak shape significantly as compared below.

 

Stainless frit and column poor resolution

Group A: SS Frit & Column

dursan coated column, excellent peak resolution

B: Dursan Frit & Column

dursan coated frit improves resolution

C: Dursan Frit, SS Column

Titanium frit has poor peak resolution

D: TI Frit, SS Column

                                  

 

Coated frit 3

 

Proteins

Comparative studies with Abbott Laboratories demonstrated the non stick feature of Dursan. Through our collaborative study with Abbott Laboratories, Dursan was shown to prevent non-specific protein binding and minimize protein fouling. Studies highlighting separations on HPLC peptide standard mixture, ribonuclease, cytochrome C, bovine serum albumin, and proteins show better response and minimum retention of the analyte on the surface, preventing cross contamination.

QCM-D analysis of coated and uncoated stainless steel surfaces show significant increase in protein mass on the stainless steel surface. The Dursan coated surface does not retain proteins, showing no increase in mass after washing with a non-ionic surfactant. This demonstrates the non stick feature of the coating.

 

Protein-Adsorption-Graph

Want to learn more about our protein study?  Read the complete whitepaper.


Organic Molecules

Organic molecules like phosphates can perform poorly in stainless steel flow paths. We compared the performance of phosphate interaction in stainless and Dursan coated systems. Results show a significant improvement in performance.

  • Adenosine triphosphate (ATP) provides energy to drive numerous processes in living cells
  • It is typically converted to adenosine diphosphate (ADP) or adenosine monophosphate (AMP)
  • Phosphates are well known to have severe peak tailing during HPLC analysis due to the phosphate-iron interaction


Comparison of organic molecule performance

 

If you are interested in learning more about how SilcoTek coatings can enhance your HPLC applications, please reach out to us

 

Want to try Dursan on your HPLC columns and flow path? 

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