We discuss bio-inert coatings and factors to consider when selecting a coating for bio-inert applications.
Selecting the Best Bio Inert Coating for Your Application
Testing for biological contamination and the need for a bio-inert surface is not limited to only medical diagnostics and medical device components. Let's review what are bio-inert coatings and how to select a coating for your application.
In this blog post you will learn:
A bio-inert coating is a thin layer or covering applied to a surface that does not interact, respond to, or promote a chemical reaction or bio activity or other response with biological materials.
The University of California Division of Agriculture and Natural Resources classifies biological materials as:
- Recombinant or synthetic DNA/RNA (plasmids, cloned materials, oligonucleotides, siRNA)
- Viral vectors (e.g., lentivirus, retrovirus, adenovirus, AAV)
- Genetically-modified organisms (animals, microorganisms, plants, insects, cells/cell lines)
- Human products, including blood, tissues, bodily fluids, clinical specimens
- Live animals, animal carcasses, or animal products including tissues, cells, blood, or other bodily fluids
- Pathogenic microorganisms (including human, animal, or plant pathogens)
- Plants, animals, insects, microorganisms, or cells that produce toxic compounds
- Select Agents or Select Toxins
Learn more about how coatings can improve the performance of your products and processes.
Biologic contamination can have a negative impact on a wide range of industries and applications including medical diagnostics, oil and gas production, refining, chemical process, semiconductor, waste water, cooling water and physical plant systems. Bio-activity not only disrupts test results in medical diagnostics and HPLC analysis, a bio active environment can cause corrosion in plant systems, degrade oil and gas feedstock quality and foul wastewater and cooling water systems. Bio contamination can cause real damage to the bottom line. That's why it's important to test for and control biological contamination, and why selecting a bio-inert surface is an important factor to consider when designing a sample transport system. A bio-inert surface assures adequate detection and selectivity is achieved when testing for biologics.
Key Factors to Consider When Selecting a Coating for Bio-inert Applications
Stainless steel, a common medical diagnostic flow path material, is an active surface that can cause protein retention, chemical adsorption and is susceptible to corrosion when bleach or acids are used as a cleaning or rinse agent. That’s why various types of coatings have been used to improve the surface properties of medical diagnostic instruments for decades, but few have been completely successful in reducing protein retention and carryover. Get our latest e-book on bio inert coatings.
Instrument manufacturers have gone to great lengths to evaluate alternative materials to solve non-specific protein binding, protein carryover, fouling and rust problems. Unfortunately, commonly used fluoroploymers, like AF1600, are not acceptable in high durability applications. Small bore surfaces like needles, valves, or fittings are also challenging for polymer-based or other line-of-sight surface treatments. To address durability and form factor concerns, manufacturers take into account several key factors when selecting bio-inert materials.
Factors to consider when selecting bio-inert materials:
- Improved analytical sensitivity, eliminating interaction with flow path surfaces
- Prevents non-specific protein binding for many target proteins, preventing false positive results
- Corrosion resistant and durable
- Able to be applied to surfaces without changing part tolerance or performance
- Meets FDA regulatory compliance for coatings
Coating properties that will improve instrument flow paths
Simple corrosion resistance is important but there are other factors to consider when considering a coating to be used in bio analysis. Some examples of factors to consider are:
Why use Dursan CVD coating technology in HPLC? Because Dursan® meets all the criteria and is NSF and FDA compliant; making it worth consideration when selecting a bio-inert material.
NSF approved and FDA Compliant
Our Dursan® coating is compliant with NSF/ANSI 51 and all applicable requirements. That means that it is safe for food contact and also meets the FDA’s requirements for compliance. FDA regulates coatings via the Code of Federal Regulations (CFR), specifically 21 CFR 175.300 which lists what raw materials are acceptable and unacceptable for the formulation of coatings.
According to the FDA, a coating must:
1. Pass the solvent extraction tests listed in 21 CFR 175.300.
2. Contain no heavy metals.
3. All coating components must conform to the materials listed by the FDA in order to be compliant.
These stipulations are also required for NSF/ANSI 51 certification. Dursan® successfully meets these requirements.
Why is Dursan® Ideal for Bio separations and Medical Diagnostics?
The bio-inert Dursan® prevents interaction of reactive, corrosive, or sticky compounds in analytical flow paths. We compared the performance of Dursan to PEG coatings and found that Dursan significantly reduced the relative protein carryover. Preventing sticking of biologics and improving test accuracy and reliability.
Coating benefits include:
- Extend the life of needles and flow path components
- Prevent protein carryover and binding
- Improve test consistency
- Prevent false positive results
Corrosion Resistance and Durability
A bio-inert sampling flow path is critical for achieving consistent bio separations in medical diagnostics and HPLC analysis. Over time inert surfaces degrade and test flow paths corrode due to frequent rinse cycles from aggressive chemicals like bleach. The corroded and pitted surfaces are perfect hiding places for sticky compounds and bio growth, making carryover and contamination a real concern. We tested Dursan vs. a common stainless steel coating to evaluate the corrosion resistance when exposed to bleach. After immersion in 15% bleach for 24 hours we found the Dursan coated surface outperformed most coatings and exhibited impressive corrosion resistance.
Get our latest corrosion solutions presentation to learn more about how our coatings improve flow path corrosion resistance.
Want to learn more about how coatings can help prevent bio contamination and improve test results? Ask the experts, we're here to help you pick the best coating for your application.